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Nitrogen Generator Compressor Booster


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What Is Nitrogen Generator Compressor Booster?

Nitrogen generator booster compressors find applications in various industries, such as petrochemical, manufacturing, and food processing. They are used to provide a reliable source of high-pressure nitrogen for processes like purging, blanketing, and pressure testing.

  • Type: Diesel driven or electrical motor
  • Purity:95~99.9% adjustable
  • Power range: 5.5KW-1000KW
  • Rotational speed range: 500-1440 r /min
  • Flow range: 10-10000Nm3/h
  • Exhaust pressure:≤50Mpa
  • Number of compression stages: 1-6

Types of nitrogen compressor booster

PSA Nitrogen booster

A PSA nitrogen compressor is an integrated system incorporating a screw air compressor, a pressure swing adsorption module, and a nitrogen booster to generate high-purity nitrogen.

  • High purity:  with a purity of up to 99.999%.   
  • Versatility: Wide range of nitrogen purities and flow rates   
  • Reliability:  Relatively simple and reliable, with minimal moving parts.   
  • Moveable: Easy installation and moveable with truck

 

Membrane Nitrogen booster

A membrane nitrogen compressor is an integrated system comprised of an air compressor, a membrane separation module, and a nitrogen booster to produce high-purity nitrogen.

  • Energy efficiency: Lower energy consumption
  • Simple structure, easy operation:  Simple structure, and low maintenance costs.
  • Adjustable product purity: Flexible to install,.
  • Continuous operation: Without the need for regeneration cycles.

 

Why need nitrogen generator compressor

Nitrogen compressors find extensive use in industrial production due to the inert, non-toxic, and non-flammable properties of nitrogen. Here’s a breakdown of common applications:

1. Electronics Industry

  • Semiconductor Manufacturing: Nitrogen serves as a carrier gas for cleaning, drying, and protecting semiconductor devices.   
  • Electronic Component Packaging: A nitrogen environment prevents oxidation, enhancing product quality.   
  • PCB Manufacturing: Nitrogen is used for cleaning and drying PCBs to prevent oxidation and contamination.   

2. Metallurgy

  • Heat Treatment: A nitrogen atmosphere prevents metal oxidation and decarburization.   
  • Welding: Nitrogen acts as a shielding gas, improving weld quality.   

3. Food Industry

  • Packaging: Nitrogen filling extends food shelf life by preventing oxidation and spoilage.   
  • Cooling: Nitrogen is used for rapid food cooling to preserve freshness.   

4. Petrochemical Industry

  • Chemical Reactions: Nitrogen serves as an inert atmosphere to protect reaction processes.
  • Pipeline Purging: Nitrogen is used to clean pipelines and prevent contamination.   

5. Tire Inflation

  • Nitrogen Inflation: Nitrogen molecules are larger than oxygen molecules, making them less permeable and helping to maintain stable tire pressure, extending tire life.   

6. Other Applications

  • Medical Industry: Nitrogen is used for disinfecting and sterilizing medical equipment.   
  • Aerospace: Nitrogen is used as a propellant and coolant.   
  • Research and Experimentation: Nitrogen serves as a shielding gas and carrier gas.

PSA Nitrogen Compressor

Pressure Swing Adsorption (PSA) is a technology used to produce nitrogen gas from compressed air. The process involves passing compressed air through a bed of carbon molecular sieves (CMS). Oxygen molecules are preferentially adsorbed onto the CMS, while nitrogen molecules pass through and are collected as a product. By periodically reducing the pressure in the adsorption vessel, the adsorbed oxygen is desorbed, regenerating the CMS for the next adsorption cycle.

Membrane Nitrogen Compressor

Membrane nitrogen generation is a technology that utilizes polymeric membranes to separate nitrogen from other gases in compressed air. The membrane consists of tiny pores that allow smaller molecules, such as oxygen, to pass through more readily than larger molecules, such as nitrogen. As compressed air passes through the membrane, nitrogen is concentrated on one side, while oxygen and other impurities are permeated to the other side.

We serve for many customers

Keepwin offers independent solutions according to flow/purity/pressure, usage environment, main application, and special customer requirements at a competitive prices. Our compressor booster is made of high-quality materials and has been tested thoroughly to ensure the best quality.

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There’s a reason why manufacturers worldwide turn to Keepwin as the top compressor manufacturer. From industrial manufacturing to energy industrial and everything in between, our systems have been trusted in 100+ countries and regions for 20+ years.

Ready to take your industry to new heights? Continue reading to learn what makes Keepwin the clear choice for gas compressors

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Transparency is a core value at KEEPWIN. To help you make an informed decision, we’ve compiled a list of frequently asked questions about our compressor systems.

Founded in 2002, Keepwin is a well-established manufacturer of piston and diaphragm compressors. With production facilities in Suzhou and Bengbu, we are dedicated to delivering reliable, energy-efficient, and high-quality compression solutions. Our goal is to exceed customer expectations through exceptional service and innovative products.

KEEPWIN offers a diverse range of compressors, including screw, screw-piston combination, reciprocating piston, and oil-free diaphragm types. Our advanced engineering capabilities enable us to deliver tailored solutions for demanding applications in oil & gas, chemical, food, and hydrogen energy sectors.

Keepwin has a proven track record of designing and manufacturing compressors capable of handling demanding applications. Our compressors can deliver power outputs up to 3000 kW, discharge pressures up to 3200 bar, and flow rates up to 60000 Nm³/h, making them suitable for a wide range of gases including air, hydrogen, nitrogen, and corrosive gases.

We have dealers worldwide. Our agents are an essential part of our team, providing a full range of services to our customers. In fact, you can receive the entirety of our products and services from our professional agents. Contact us and we will propose a dealer near you.

Our compressors are designed and manufactured to meet the stringent requirements of the API 618 standard. API 618 reciprocating compressor for high reliability and low maintenance in refinery, natural gas, and hydrogen applications.

As your one-stop gas compressor solution provider, Keepwin offers end-to-end services, from manufacturing and installation to comprehensive training. This ensures you get the most out of your investment without any delays.

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