RELIABILITY UNDER PRESSURE Pressures up to 350 bar (5,000 psi) • Power up to 3,500kW (4,700 hp) • Inlet volume up to 20,000m3/h (11,7500cfm)
Advantages of KEEPWIN Process Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user's pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. Corrosion Resistance
Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.
Compressor parameters are detailed in "Reciprocating Compressor Data Table".
| Model &Name: | DW-10.3/15-57 New Hydrogen Gas Booster Compressor |
| Structure: | D type, Two-column Two-stage, water cooled, Oil Free Reciprocating Piston Compressor |
| Comrpess medium: | H2: 88.1% C1: 6.0% C2: 3.5% C3: 0.3% iC4: 0.5% nC4: 0.9% iC5: 0.4% nC5: 0.3% |
| Flow rate at suction condition | 620m3/ h |
| Flow rate at standard condition | 8460Nm3/h |
| Atmospheric pressur | 945-964 milli bar |
| Suction pressure: | 15bar (G) |
| Discharge pressure: | 57bar (G) |
| Suction temperature: | -9~+42ºC |
| Discharge temperature: | ≤110 ºC(before cooling) |
| Shaft power: | ≤461kW |
| Shaft speed: | 420 r/min |
| Dimension: | 6770×3450×3250 mm |
| weight: | ~16t |
| Altitude | 487m |
| Relative humidity | 64-83% |
| Compressor design refer standard | API 618 |
| Painting color | can according to client's requirement to paint |
Main Technical Parameters of Main Motor
| Motor model: | |
| Motor type: | Y Series, Three Phases, squirrel cage motor totally enclosed, Asynchronism, fan cooled suitable for direct on line starting at ambient temperature of 40˚C |
| Motor Altitude | 1000m |
| Exproof protection level | EXD dIICT4 |
| Motor power: | 560KW |
| Rated Output power | not less than 110% of the compressor power |
| Motor speed: | 420r/min |
| Motor voltage: | 6kV (ACC.IEC34.1) |
| Frequency: | 50 Hz (ACC.IEC34.1) |
| Startup mode | Direct Start |
| Protection level: | IP 55 (junction box IP55); Cos Ø>0.85. Insulation class: F; Temperature rise: Grade B; |
| Terminal box location | Above |
| Direction of rotating | Both direction |
| Motor Cooling system | IC411 |
H. Cooling water temperature as well as other technical requirement.
D-type Reciprocating Compressor
D-type Compressor Specification Keepwin has developed models for 2D3.5,2D5.5,2D8,2D12,2D20,2D25,2D32,2D50 and 2D80 series reciprocating piston compressors. which are stable,reliable and have already been in series and modularized.Keepwin can aslo rapidly provide products of other specifications through modular combination design upon users' requirements.
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. KEEPWIN has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.
| D type Diaphragm Compressor Technical Parameters | ||||||||||
| No. | Model | Compressed medium | F.A.D (Nm3/min) | Inlet Pressure ( Mpa) | Exhuast Pressure (Mpa g) | Power (KW) | Speed r/min | Dimension (L×W×H)mm | N.W Weight (t) | Voltage V |
| 1 | 2D3.5W-14/0.3~6 | Regenerated hydrogen gas | 14N | 0.03 | 0.6 | 90 | 485 | 5200*1800*2500 | 8 | 380 |
| 2 | 2D3.5W-5.7/6.5 | Regenerated gas | 5.7N | 0.02 | 0.65 | 45 | 485 | 5200*1800*2500 | 5.5 | 380 |
| 3 | 2D3.5W-17/0.4~12.5 | Synthetic tail gas | 17N | 0.04 | 1.25 | 132 | 485 | 5200*1800*2500 | 5.5 | 380 |
| 4 | 2D3.5W-20/5 | Feed gas | 20N | 0.002 | 0.5 | 132 | 485 | 5030*2000*2550 | 4.5 | 380 |
| 5 | 2D3.5W-25/9~49 | Replenish hydrogen | 25N | 0.9 | 4.9 | 132 | 485 | 5400*3500*2200 | 8 | 380 |
| 6 | 2D3.5W-79/26~49 | Recycle hydrogen | 79N | 2.6 | 4.9 | 160 | 485 | 5400*3500*2030 | 8 | 380 |
| 7 | 2D3.5W-20/0.1~6 | Feed hydrogen | 20N | 0.01 | 0.6 | 132 | 485 | 4750*2200*2550 | 4.5 | 380 |
| 8 | 2D3.5W-54/0.02~0.5 | coal gas | 54 | 0.002 | 0.05 | 110 | 585 | 4560*1800*2550 | 5.5 | 380 |
| 9 | 2D3.5W-16.7/0.2~8 | Synthetic tail gas | 16.7N | 0.01~0.04 | 0.8 | 132 | 485 | 4600*1950*2200 | 4.5 | 380 |
| 10 | 2D3.5W-36.7/0.3~2.8 | Analytical gas | 36.7N | 0.03 | 0.28 | 160 | 485 | 4190*1800*2490 | 5 | 380 |
| 11 | 2D3.5W-82/12~22 | Recycle hydrogen | 82N | 1.2 | 2.2 | 160 | 485 | 4300*1300*1740 | 5.5 | 380 |
| 12 | 2D5.5W-30/8 | coal gas | 30N | Micro positive pressure | 0.8 | 220 | 585 | 3857*1528*2505 | 6.5 | 380 |
| 13 | 2D5.5W-40/8 | Coke oven gas | 40 | Atmospheric pressure | 0.8 | 250 | 585 | 3935*2020*2585 | 6.5 | 380 |
| 14 | 2D5.5W-40/8~111 | Coke oven gas | 40N | 0.002~0.015 | 0.8 | 280 | 585 | 3935*2020*2585 | 6.5 | 380 |
| 15 | 2D5.5W-80/3.5~12.5 | Rich gas | 80N | 0.35 | 1.25 | 280 | 485 | 4502*1750*1965 | 7 | 380 |
| 16 | 2D5.5W-72/2.5~8.5 | Regenerated gas | 72N | 0.25 | 0.85 | 250 | 485 | 4040*1750*2380 | 6.5 | 10000 |
| 17 | 2D5.5W-30/0.1~7 | Hydrogen | 30N | 0.01 | 0.7 | 200 | 485 | 4420*1750*2770 | 6.5 | 10000 |
| 18 | 2D8W-44/10.2 | Reaction gas | 44 | Micro positive pressure | 1.02 | 315 | 496 | 4828*1924*2750 | 8.7 | 6000 |
| 19 | 2D8W-65/8~25 | Nitrogen gas | 65N | 0.8 | 2.5 | 250 | 490 | 4900*3645*2270 | 11 | 415 |
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
CHEMICAL AND PETROCHEMICAL
In the chemical and petrochemical sectors, Keepwin gas compressor operate safely at extreme pressure and temperatures, handling a wide range of light and heavy speical gases, many with corrosive gas, flammable gas, toxic gas, bio-hazardous gas components.
OIL AND GAS
The oil and gas industries extract and transport fluids in exceptionally challenging environments involving extreme highs and lows of temperature,high humidity and salinity and remote locations both on and offshore. KEEPWIN Reciprocating Compressor robustness and reliability is a vital part of the supply chain.
INDUSTRIAL GASES
Many situations, including high presssure filling of gas cylinders and tubes, pressurising gas cartridges for airbags, and the manufacture and processing of ultra-high purity, rare gas and electronic gases, require that the gases must be hermetically isolated from the atmosphere to prevent fire hazard, contamination or pollution. Keepwin diaphragm compressors are the optimum choice for such applications.
